Can You Laser Cut Foam Core?

If you’re wondering whether foam core can be laser cut, the answer is yes—with the right equipment and settings. At American Laser Cutter in Downtown Los Angeles, we regularly work with foam core to produce clean, precise cuts for artists, architects, businesses, and DIY creators. Whether you need a single prototype or a production run, laser cutting offers a faster and more accurate alternative to hand-cutting with blades.

Why Laser Cut Foam Core?

Foam core is a lightweight, versatile material consisting of a foam center sandwiched between paper or cardstock. Laser cutting makes it even more useful by offering:

• Precision – Intricate designs, sharp corners, and smooth curves are cut with accuracy.

• Speed – Faster than manual cutting, especially for repeated shapes or high volumes.

• Consistency – Every piece is identical, ensuring professional results.

• Versatility – Suitable for lettering, displays, models, stencils, and presentation boards.

Common Uses for Laser-Cut Foam Core

Our clients use laser-cut foam core across a wide range of industries and projects, including:

• Architectural Models – Scaled structures, facades, and mockups.

• Event & Retail Displays – Signage, lettering, and decorative elements.

• Prototyping – Lightweight, affordable material for testing concepts.

• Custom Art & Crafts – Stencils, layered artwork, and presentation boards.

• Educational & Business Projects – Visual aids, displays, and trade show materials.

How Foam Core Laser Cutting Works

Working with American Laser Cutter is simple:

1. Submit Your Design – Save your file as AI, DXF, or PDF for precise cutting.

2. Provide Your Material – Clients may bring their own laser-safe foam core sheets.

3. Cutting & Pickup – We cut your project in our Downtown Los Angeles workshop.

All shop visits are by appointment only, ensuring focused time on your project.

Things to Know About Foam Core Cutting

• Edge Quality – Laser cutting can slightly darken or seal the edges, which may be desirable for some projects.

• Thickness – Works best with standard 1/8" (3mm) and 3/16" (5mm) foam core sheets.

• Material Choice – Only laser-safe foam core should be used. Avoid boards with coatings that may not react well to laser cutting.

Local Advantages with American Laser Cutter

Choosing a local Los Angeles service means:

• Quick Turnaround – Faster than shipping to out-of-state providers.

• Free Local Pickup – Easy access from our Downtown LA shop.

• Delivery Options – Available within the Los Angeles area.

• Nationwide Shipping – USPS available for clients outside the region.

Get Your Foam Core Project Started

If you’ve been asking, “Can you laser cut foam core?” the answer is yes—and American Laser Cutter is here to help. From architectural models to signage and creative displays, our precision cutting services bring your designs to life.

👉 Submit your vector file (AI, DXF, or PDF) today along with your foam core details to receive a custom quote.